The Material Edge™
Our focus is high-volume production of continuous fiber reinforced thermoplastic composite sheet material and component parts. The key markets we serve are Consumer Electronics, Athletic Footwear, Medical, Industrial, and Sports & Recreation.
Components
We deliver large volumes of high-quality, low-cost, advanced composite parts. Components are manufactured from our CFRT® materials in various composites processes.
CFRT® Materials
Our thermoplastic composites are used to make better products in almost any market and application where composite materials can provide benefit.
Engineered Solutions
We want to make it easy for you to develop your applications from CFRT® composites. Our serve-focused staff will help guide you to the solution that is right for your specific project.
The Material Edge
Toray CFRT® composites have unique attributes and when used strategically, can reduce weight significantly while increasing stability, strength and resiliency. Our CFRT® materials are tunable from one end of the component to the other. Toray PMC teams will work with our customers to design custom parts that are truly engineered.
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Structural Support
Composite sheet material provides lightweight, structural support and a unique look for athletic shoes.
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Biomechanical Advantage
Patented sandwich material delivers the strength and durability needed for biomechanically demanding foot orthotics.
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Complex Parts
Parts can be precisely cut from intricate designs.
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Development
- Components can be developed from design data, existing parts, etc.
- Toray PMC requires specification information including performance, aesthetics, environmental and cost requirements.
- Other special requirements may need to be identified
- Toray PMC works on development programs for new applications
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Vertical Integration
Our factory locations are vertically integrated which allows for total control over the product:
- Our Application Engineering group works with customers to develop the applications.
- Toray PMC has capabilities for most applications including engineering analysis, solid modeling, mechanical testing, etc.
From sheets to shapes. In seconds.
Toray Performance Materials Corporation produces components from thermoplastic composite materials. Our in-house processes include:
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Cutting: shearing, stamping, waterjet cutting
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Forming: vacuum forming, match metal free edge forming, compression molding
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Wet lay-up: the thermoplastic composite that processes like a thermoset
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Finishing: Various machining and finishing options
Engineered Solutions
We want to make it easy for you to develop your applications using CFRT® composites. Our serve-focused staff will help guide you to the solution that is right for your specific project. We provide engineering services related to design, development, analysis and production of components from continuous fiber reinforced thermoplastic composites. Our focus is on performance, cost, aesthetics, quality and manufacturability.
Resources
Envir-Bond - our latest green initiative
CFRT Thermoplastic Composites in Athletic Footwear
I-GFS Product Highlight
OrthoGolfer Elite Case Study
NRG product highlight
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